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某公司电极生产能量系统优化项目可行性研究报告

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2019-05-24
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XXXXX电极生产能量系统优化项目可行性研究报告(修改稿)目录1.总论·····························································································11.1项目名称···················································································11.2承办单位概况·············································································11.3可行性研究报告编制依据······························································11.4研究工作概况·············································································21.5项目概况···································

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XXXXX电极生产能量系统优化项目可行性研究报告(修改稿)目录1.总论·····························································································11.1项目名称···················································································11.2承办单位概况·············································································11.3可行性研究报告编制依据······························································11.4研究工作概况·············································································21.5项目概况···················································································21.6初步结论···················································································72.项目建设可行性及意义·····································································92.1项目建设可行性··········································································92.2项目建设意义···········································································113.技改规模和内容············································································134.原辅材料·····················································································144.1原辅材料消耗量········································································144.2原辅材料来源···········································································145.建设条件·····················································································155.1地形、地貌、地震情况·······························································155.2工程地质与水文情况··································································155.3气候条件·················································································165.4城镇规划及社会环境条件····························································175.5交通运输条件···········································································175.6征地、拆迁、移民安置条件·························································176.技改技术方案···············································································186.1现状介绍·················································································186.4改造效果分析···········································································247.工程方案·····················································································317.1总图布置·················································································317.2土建工程·················································································317.3供电工程·················································································317.4给排水····················································································337.5燃气·······················································································348.环境影响评价···············································································368.1环境现状·················································································368.2施工中对生态环境影响及治理措施················································388.3投入使用后本项目对生态环境影响及治理措施·································419.节能分析·····················································································439.1设计依据及用能标准··································································439.2节能措施·················································································449.3能源消耗种类、数量及指标计算分析·············································469.4本次改造效果···········································································4910.安全、卫生、消防········································································5010.1设计依据················································································5010.2职业卫生安全防护措施······························································5010.3消防······················································································5310.4预期效果分析··········································································5311.组织机构与劳动定员·····································································5511.1组织机构················································································5511.2人员安排················································································5511.3技术培训················································································5612.项目实施进度和项目招标·······························································5712.1项目实施进度··········································································5712.2项目招标················································································5712.3组织管理················································································5813投资估算及资金筹措·····································································6013.1投资概述················································································6013.2建设投资和建设期利息······························································6013.3流动资金估算··········································································6213.4资金筹措················································································6213.5附表1~4···············································································6214财务分析·····················································································6314.1分析依据················································································6314.2基础数据················································································6314.3财务评价················································································6414.4不确定性分析··········································································6514.5财务分析结论··········································································6614.6附表5~14··············································································66附表:表1投资估算表表2其他费用估算表表3流动资金估算表表4项目投资使用计划与资金筹措表表5财务分析指标汇总表表6营业收入、营业税金及附加和增值税估算表表7总成本费用估算表表8固定资产折旧费估算表表9土地和其他资产摊销估算表表10利润与利润分配表表11项目投资现金流量表表12项目资本金现金流量表表13长期借款还本付息计划表表14财务计划现金流量表表15资产负债表表16敏感度系数与临界点分析表附图:附图一XXXX地理位置鸟瞰图附图二XXXX地理位置示意图附图三XXXX平面图附件:附件一XXXX关于同意XXXX利用亚行贷款“电极生产能量系统优化”项目开展前期工作的意见(冀发改外资[2011]1254号)附件二关于确认XXXX电极生产能量系统优化项目环评审批权限的函(冀环评函[2011]689号)附件三环评批复意见附件四营业执照附件五XXXX财政局关于利用亚行贷款实施XXXX电极生产能量系统优化项目的担保承诺(XXXX财外[2011]2号)附件六资金证明附件七自有资金使用承诺附件八土地证附件九炭素焙烧智能优化节能减排控制系统鉴定证书附件十亚洲银行采购与分包方案1.总论1.1项目名称XXXX电极生产能量系统优化项目1.2承办单位概况1.2.1项目承办单位名称XXXX1.2.2企业类型、经济性质企业类型:股份有限公司经济性质:民营1.2.3法定代表人法定代表人:XXXXX1.2.4项目承办单位概况XXXX1.3可行性研究报告编制依据《投资项目可行性研究报告指南(试用版)》(2002年第一版);《建设项目经济评价方法与参数》(第三版);《关于组织申报“XXXX省利用亚行贷款节能减排促进(能效电厂)项目”的通知》(冀发改电力[2011]166号)XXXX利用亚行贷款实施电极生产能量系统优化项目《可行性研究报告》的委托函;XXXX利用亚行贷款实施电极生产能量系统优化项目基础资料;《产业结构调整指导目录》(2011年本);XXXXX出具的《审计报告》(立信大华审字[2011]698号);《炭素厂工艺设计规范》(YSJ012-1992)《炭素材料术语》(GB/T8718-2008)《炭素材料及其制品的包装、标志、储存、运输和质量证明书的一般规定》(GB/T8719-2009)1.4研究工作概况XXXX(XXXX)接受项目承办单位的委托,对该项目的情况进行调查了解,分析,在此基础上,对该项目的必要性、可行性、建设规模、建设内容、建设条件、技术改造方案、投资环境等进行了研究,并对投资估算和资金筹措进行了核实,根据有关数据进行了必要的财务评价,编制了该项目的可行性研究报告。1.5项目概况1.5.1项目建设地点XXXX厂内焙烧车间及成型车间。1.5.2改造内容本项目主要建设内容为将该公司厂区东部现有1号焙烧生产线北侧车间敞开式焙烧炉拆换为环保型焙烧炉,并改造焙烧炉引风系统,为焙烧炉新上炭素焙烧智能优化节能减排控制系统,增加炉料筛分系统反吹风除尘器和电捕焦油静电除尘系统,并改造该企业现有导热油炉加热方式。改造前该焙烧炉焙烧能力为10000.00t/a,改造后达到30000.00t/a的焙烧能力。节能技术改造的主要内容为:⑴淘汰原有老式敞开焙烧炉,改为节能环保型环式焙烧炉;⑵将该企业燃煤导热油炉改为燃气导热油炉;⑶增加炉料筛分系统反吹风除尘器及配套管网。1.5.3改造后产品规模及产品规格改造前该焙烧炉焙烧能力为1万吨/年,改造后达到3万吨/年的焙烧能力。本项目完成后,该公司的总产能为:年产高品质炭制品8万吨。技改项目产品规格一览表项目炭电极规格炭电极直径(mm)炭电极长度(mm)900~12002300~25001.5.2项目建设期项目建设期初步拟定12个月。1.5.3主要建设条件1、项目用地:本项目为技改项目,不需新征土地。2、动力供应(1)供水:目前场内用水为自备井水,现有深井1眼,井深368米,单眼涌水量30t/h。本技改不涉及供水管网改造。(2)供电:本项目供电电源为小寨乡110kV变电站提供,该变电站离厂区2.5km,本项目供电使用原有供电系统,本技改不涉及供电系统改造。目前全厂配有两台S11-3150/110变压器作为总降变压器,另在各车间附近设置配电变压器。焙烧车间现有1台S11-1250/35配电变压器,能够满足项目改造需要。(3)电讯:本项目通讯入市话网。(4)供气:天然气来自XXXX华焱燃气有限公司,接口距厂区约1km,采用DN100的无缝钢管已送入厂内。厂内现有调压站能够满足本次技改需求。1.5.4投资估算及资金筹措A、本项目报批总投资为6060万元,其中建设投资和建设期利息为4000万元,新增铺底流动资金为2060万元。新增铺底外流动资金为4791万元;新增流动资金合计为6851万元。B、建设投资和建设期利息4000万元,拟向亚行申请贷款350万美元(按外币汇率1美元=6.5元人民币折算为2275万元人民币),其余1725万元由企业自筹资金资金解决。新增铺底流动资金2060万元由企业自筹资金资金解决。新增铺底外流动资金4791万元拟申请流动资金借款解决。C、本项目利用原有厂房原值为1608万元,净值为1040万元;利用原有设备原值为8824万元,净值为5719万元。项目实施后淘汰的设备原值为137万元,净值为67万元。本项目利用流动资金12633万元。序号项目金额(万元)比例(%)1建筑工程费261.56.52设备购置费3170.079.33设备安装费163.84.14工器具费26.50.65工程建设其他费用159.54.06基本预备费150.73.87建设期利息68.01.7合计4000.0100.01.5.5财务分析本项目所得税税率为25%。盈余公积金按税后利润的10%提取。改造后,年利润总额11459万元,年净利润8594万元,总投资收益率40.96%,资本金净利润率60.24%。综上所述,本项目的主要财务评价指标数据均优于基准指标和同行业的平均水平,项目具有较好的财务盈利能力、生存能力、清偿能力和抗风险能力,因此本项目在财务上是可行的。1.5.6主要经济技术指标表主要经济技术指标表序号项目单位数据1改造前生产能力t10000.002改造后生产能力t30000.003改造后年耗电量kWh192.00×1044改造后年消耗天然气量Nm3482.19×1045建设投资+建设期利息万元40006流动资金万元19484其中:新增流动资金万元6851注:新增铺底流动资金万元20607利用固定资产净值万元66928项目资本金万元142679年营业收入(以下均以第6年为例)万元6000010年营业税金及附加万元55411年总成本万元4798712年经营成本万元4582413年增值税万元418514年利润总额万元1145915年息税前利润万元1236116年净利润万元859417投资利润率%37.9718总投资收益率%40.9619资本金净利润率%60.2420项目投资税前指标财务内部收益率%97.89财务净现值(ic=12%)万元60958投资回收期年2.0221项目投资税后指标财务内部收益率%60.85财务净现值(ic=12%)万元42189投资回收期年2.7222借款偿还期年5.0023资本金财务内部收益率%238.8424以生产能力利用率表示的盈亏平衡点%50.601.6初步结论本次技术改造采用了先进的自动化控制系统对燃料、炉温及负压进行控制,以使其生产出优质的炭电极,满足客户要求,降低天然气能源消耗,减少污染,保护环境。本项目通过技术改造,有效地降低了能源的消耗(降低动力消耗成本),回收了可利用的能源,减少了能源的浪费,正常年节约能源折合标准煤为3600.00吨。本项目符合国家节能降耗的有关产业政策,符合企业可持续发展的实际。项目的实施,对于增强企业产品竞争力,提高经济效益具有巨大推动作用;对于全面完成“十二五”节能目标和建设节约型社会具有积极的促进作用。本技改项目技术方案合理,投资方案适中,设备选型符合技改实际,完全能够达到本次技改的目标。建议如下:1、技改项目实施过程中后,建设单位应加强内部管理,尽量降低成本,争取最大效益。2、项目完成后,一定要加强管理,不断提高员工素质,同时,加强对设备的检修维护,确保不出现问题。3、技改项目结束后,项目单位应进一步加强节能工作,巩固技改成果。该项目的建设符合国家的宏观经济政策和可持续发展政策,符合国家产业结构调整的规定,符合XXXX工业发展的总体布局和经济发展规划,对于发展XXXX经济,调整XXXX产业结构,增加人民就业机会,提高企业效益,都具有十分重要的意义,并且社会效益显着。从财务盈利能力分析来看,该项目投资利润率、投资利税率、总成本费用利润率均较理想,财务内部收益率大于行业基准收益率,财务净现值大于零,表明项目有较强的盈利能力;从财务不确定性分析看,项目具有一定的抗风险能力。因此,该项目从财务上来看是可行的。2.项目建设可行性及意义2.1项目建设可行性2.1.1符合国家产业政策国家的产业发展政策是以节约资源为目的,鼓励设备生产厂家通过改善工艺流程,购进先进设备达到节约能源、提高产品质量和技术水平,达到净化环境的目的,使企业走可持续性发展的路子。因此,焙烧设备要坚持走质量效益型发展之路,以节省能源为重点,大力培育自主创新能力,大力开拓国际国内市场,稳定提高经济效益。本项目在《产业结构调整指导目录(2011年本)》中属于鼓励类发展产业(三十八、环境保护与资源节约综合利用23、节能、节水、节材环保及资源综合利用等技术开发、应用及设备制造)。能源是人类生存和经济社会发展的根本,随着社会经济的发展,对能源的需求量不断增长,节约能源和能源的综合利用已成为企业生存和可持续性发展的重要课题。XXXX积极响应国家“节能减排”政策,自觉进行技术改造,淘汰落后、能耗相对较大的设备,引进先进、节能生产工艺和设备,努力寻求一条高质量、高附加值的企业生存道路。本项目采用国内领先的生产工艺、技术,选用具有国内先进水平的生产设备,达到节能降耗的目标。2.1.2本项目具有良好的基础条件XXXX建厂以来,已经拥有丰富的生产经验,并且生产设备处于国内先进水平。目前公司已与湖南大学研究所建立了长期技术合作关系。本公司已顺利通过了ISO9001国际质量认证,属XXXX省科技型企业,国家高新技术认定企业,中国农业银行授予AA+级信用企业。企业内部管理扎实,产品质量优异,公司研制的铝电解槽用大型燕尾槽炭块荣获国家级新产品证书,高强高石墨质炭电极荣获XXXX省科技成果证书,产品达到国际先进水平。2.1.3具备良好的投资环境为了鼓励更多的国内外客商投资,XXXX委、市政府出台了多项优惠政策。投资者除享受国家、省、市制定的现行优惠政策外,还享受以下优惠政策:对节能改造力度大,节能效果显著的企业给予适当奖励,为投资者创造了良好的投资环境。2.1.4项目建设有助于改善工人劳动条件公司原有老式焙烧炉,天然气燃烧不充分,沥青烟气经简单处理从烟囱里排出,在中碎车间破碎筛分工序及产品机加工过程中,会产生大量粉尘,污染环境,造成工人劳动条件差,能源浪费严重,基于这些原因进行对现状焙烧系统和除尘系统进行改造。目前,我国工业硅产量为100万吨,电石产量为640万吨。如果都使用炭电极,每吨工业硅消耗100~130公斤炭电极,每年就需要10~13万吨炭电极。国内每吨电石消耗电极糊25~40公斤,而国外每吨电石消耗16~20公斤电极糊,如果用炭电极替代,每吨以消耗16公斤计算,全国每年可以消耗10万吨左右,再加上铁合金、黄磷冶炼等方面的消耗,每年需求炭电极量约为80~100多万吨。所以要求国内炭素行业目前要不断提高技术,扩大产能,适应各行业对炭电极的供求。目前,国内炭电极的生产主要出自三家企业,即:XXXX、XXXX顺天电极有限公司及焦作东星电极有限公司,市场供不应求。因此,采取节能措施降低成本的技改项目既符合国家产业政策,又适应市场的需求,综上所述,项目建设是可行的也是必要的。2.2项目建设意义为了全面贯彻落实科学发展观…
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