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燃气隧道窑及配套工程技改项目资金申请报告

253
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2019-04-10
简介
1目录第一章项目概况·····················································································31.1项目名称························································································31.2项目建设地点··················································································31.3项目承建单位基本情况······································································31.4项目内容概要··················································································31.5环境保护···········································

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1目录第一章项目概况·····················································································31.1项目名称························································································31.2项目建设地点··················································································31.3项目承建单位基本情况······································································31.4项目内容概要··················································································31.5环境保护························································································51.6总投资及资金来源············································································51.7项目效益情况··················································································51.8项目备案及进展情况·········································································61.9主要技术经济指标一览表···································································6第二章项目建设背景及必要性···································································82.1国家政策························································································82.2国内外日用陶瓷市场情况································································102.3企业发展的内在需要·······································································13第三章申请专项资金的理由和政策依据·····················································143.1申请理由······················································································143.2政策依据······················································································16第四章项目建设规模及工艺技术方案························································174.1建设规模及产品方案·······································································174.2工艺技术方案················································································18第五章工程技术方案··············································································305.1自然条件······················································································305.2总图运输······················································································315.3土建工程······················································································325.4公用工程······················································································33第六章节能分析····················································································386.1节能依据······················································································386.2项目节能背景分析·········································································406.3项目能源消耗种类及数量·································································416.4项目能耗指标计算及对比································································426.5项目节能减排量计算·······································································4326.6节能措施······················································································44第七章环境保护····················································································477.1环境保护标准················································································477.2施工期环境影响分析·······································································477.3运期环境影响分析··········································································497.4环境保护措施················································································497.5环保结论······················································································53第八章项目实施进度··············································································548.1建设工期初步规划··········································································548.2项目实施进度计划··········································································54第九章项目招标方案··············································································579.1招标依据······················································································579.2招标范围······················································································579.3招标组织形式···············································································589.4招标方式······················································································58第十章投资估算和资金筹措·····································································6010.1建设投资和建设期利息································································6010.2流动资金估算············································································6110.3资金筹措··················································································61第十一章财务分析·················································································6211.1编制依据···················································································6211.2基础数据···················································································6211.3财务评价···················································································6311.4不确定性分析·············································································6411.5财务分析结论·············································································643第一章项目概况1.1项目名称燃气隧道窑及配套工程技改项目1.2项目建设地点本项目位于公司现有厂址内。1.3项目承建单位基本情况XXX1.4项目内容概要1.4.1建设规模与产品方案项目建成后全厂生产能力将拥有66m隧道窑一座,88m隧道窑两座,76m隧道窑一座(已有),78m隧道窑一座(已有)及相应配套工程;均为煤气发生炉(利旧)所产煤气作为窑炉燃料。本次技改三条线(1条66m,2条88m)年产能合计4590t。产品类型包括三种:发热盘(六种型号)、中粗砂锅系列(瓷锅)(三种型号)及杂件。1.4.2厂址情况本项目不再新征用地,新建窑炉均位于原有厂区内原有建筑物旧址,周边紧邻省道,交通便利。1.4.3生产工艺与主要设备本项技改工程将企业原有的燃煤推板窑和燃煤百米隧道窑拆除,改建成为1条66m及2条88m燃气隧道窑,窑炉热耗及产品单耗指标均达到4相关标准的准入值,并且优于国内平均指标水平。伴随窑炉主体改造及其配套制浆、坯料及半成品配套工程的技改的施工完成,届时生产节奏将会得到加快、产品质量将会得到提升、企业经济效益将会得到增长。本项目技改内容不仅体现在燃料类型的变化,窑炉内部构造的改变同样提高了燃烧热效率,进而提高了产品产量和产值。机电设备中部分设备利用原有装备,并对原有效率低下的风机水泵等电力驱动设备进行了更换,避免了电能的浪费;并根据装机容量对部分设备进行了削减,避免了“大马拉小车”现象出现,并提高了设备的功率因数,提高了电能的利用率。1.4.4原材料供应原辅材料主要包括青矸、子母节、滑石粉、熟铝粉、熟锂辉石、左云土等,主要取自省内,部分原材料取自山西、山东等省,均采取陆运方式到厂。1.4.5工程技术方案拆除百米隧道窑、3号库、成品库、纸箱库、1号燃煤推板窑、2号及3号燃煤推板窑、南泥房、南型组及车间库。项目新建1座66m燃气隧道窑及2座88m燃气隧道窑,小计占地面积7000㎡,相应配套工程包括:半成品厂房,烘干房,泥料房及库房小计占地面积19000㎡,上述建筑物合计25000㎡。本技改项目充分的利用了原有厂区的用地,合理布局生产工艺,在降低能耗的同时增加了产品的产量,不涉及办公及生活区域土建。供水水源依托原有工程自备井,用电由井陉县供电电网提供,煤气由5公司现有两段炉冷煤气站提供(煤气站环评于2008年9月20日通过环评审批)井陉煤炭业和运输业充分发挥毗邻山西,石太铁路、石青高速公路横贯东西,交通便捷的优势,年煤炭运转量达2580万吨,煤炭供应有保障。井陉县天然气利用工程项目目前已铺设入县城,该工程主要包括高压线路、场站、城市输配管网、用户系统及辅助等五部分内容,总投资1.2亿元,设计年输气能力3亿立方米。其中管线北起北王庄陕京二线24号阀室,南至岩峰村,全长16.5公里。天然气管网接入本公司后,能源供应条件将得到充分满足。1.5环境保护本项目所产生产废水在依托现有工程基础上全部循环利用,不外排;所产废气分配输送至干燥窑进行余热利用,再经干燥窑工段的18m排气筒排放,烟尘排放量为1.08t/a,二氧化硫排放量为8.1t/a;固废主要为生产废品,产生量为12t/a,经粉碎处理后回用于生产;沉淀池沉淀后收集的污泥,产生量为50t/a,晾干后作为原料回用于生产,均不外排。工程污染源治理措施可靠有效,污染物均能够达标排放,符合清洁生产要求,项目具有良好的环境效益和社会效益。1.6总投资及资金来源本项目报批总投资为8000万元,其中建设投资和建设期利息为7386万元,铺底流动资金为614万元。报批总投资8000万元向银行申请贷款5000万元,其余3000万元由企业自筹资金解决。铺底外流动资金1435万元向银行申请流动资金借款解决。1.7项目效益情况6年均营业收入9000万元,正常生产年息税前利润为1188万元,净利润为971万元,新增利税2330万元。税后财务内部收益率12.07%,税后投资回收期6.59年,盈亏平衡点86.30%。1.8项目备案及进展情况1、备案时间:XXX2、备案证号:XXX3、资金投入情况:截止目前,已完成工程进度30%,公司已投入2450万元。1.9主要技术经济指标一览表表1-1主要技术指标一览表序号项目单位数量备注1建设规模1条66m、2条88m隧道窑及其配套工程改造2产品方案及生产能力2.1发热盘万件100.02.2中粗砂锅系列(瓷锅)300.02.3杂件300.03原料用量t50584厂区占地㎡25000不新增5建筑面积6公用工程量6.1水m³/h507全厂定员人960原有不新增8年工作日天3009年工作时间h720010总投资10.1其中:建设投资万元7079710.2利息30710.3铺底流动资金万元61411年均销售收入万元900012年均总成本万元790513年均利润总额万元97114年均所得税万元24315财务内部收益率%12.07税后16投资回收期年6.59税后17盈亏平衡点(以生产能力计)%86.308第二章项目建设背景及必要性2.1国家政策温总理在2011年政府工作报告中强调,当前关键和最紧迫的任务是加快转变经济发展方式和推进经济结构战略性调整。工业和信息化部把工业转型升级明确为“十二五”及今后一个时期的重要任务。资源、能源和环境是当今经济、社会发展的重大课题。我国正处于快速工业化时期,资源和能源的消耗连续快速增长,如石油、天然气等能源和资源的对外依存度目前已超过40%,同时资源和能源的消耗给整个生态系统带来了巨大的负担。就能源总体利用率而言,发达国家的能源利用率一般高达50%以上,美国达57%,而我国只有30~35%左右,与发达国家相比仍存在较大的差距。目前,国际能源市场的形势发生了巨大变化,能源价格不断上涨,供应紧张,供需矛盾日益突出,所有的高耗能的生产行业都受到了严重的冲击,其中陶瓷工业首当其冲,不断上涨的能源成本严重威胁着陶瓷工业的生存和发展。因此,节能降耗成为每个陶瓷企业经营者都必须严肃面对及思考的问题。同时,陶瓷的高耗能必然会带来高污染的情况,全国迅猛发展的陶瓷业对我国的环境造成了很大的污染,特别是陶瓷业发展迅速的产区如广东省的佛山、潮州、清远、肇庆、河源等地区更为严重。因此,节能减排是陶瓷生产的大势所趋,也是陶瓷工业可持续发展的重要条件。日用陶瓷又因其生产工序多、产品烧成温度较高等原因,产品单位能9耗居陶瓷行业之首,是建筑卫生陶瓷的2~5倍。日用陶瓷生产过程的烧成和干燥能耗占日用陶瓷生产总能耗的80%以上,其中烧成工序能耗占50%以上,干燥工序能耗约占20~25%。窑炉是日用陶瓷生产主要耗能设备,近十几年以来,陶瓷窑炉技术的快速发展和窑炉燃料的煤气化,其耗能大幅下降,能源利用率由上世纪80年代的不到20%提高到30%以上,但与国外发达国家陶瓷工业50%左右的能源利用率相比,仍有较大差距。综上所述,燃气隧道窑炉生产技术应用在日用陶瓷生产上,不仅可以大大降低产品能耗,缓解我国能源和资源短缺的现状,同时也能减少废气的排放量和固体废弃物的产生,有利于保护环境,并且日用瓷辊道窑节能减排技术的许多措施,不仅适用于日用瓷生产,也可推广到建筑陶瓷、卫生陶瓷及其它相关领域,从而推动陶瓷工业的技术进步和可持续发展,社会经济效益显著,有着不可估量的市场前景。102.2国内外日用陶瓷市场情况2.2.1国外日用陶瓷市场情况当前,日用陶瓷产品的生产主要集中在亚、欧(西欧)两洲。欧洲以生产技术先进,产品质量高为标志,其生产技术及产品质量代表着当今日用陶瓷业的最高水平。现日用陶瓷世界总产量约为514亿件(含陈设艺术陶瓷),亚洲约占世界总产量的85%,欧州约占世界总产量的10%。亚洲的主要生产国与地区有中国、日本、韩国等。此外,我国的台湾省、越南、印度以及巴基斯坦等也有少量生产。生产规模最大是中国,亚洲总量的82%左右都出自中国。而品质最好,附加价值最高则是日本,日本代表着亚洲日用陶瓷的最高水平,在上世纪70年代以前的相当一段时间内,日本日用陶瓷业的规模及品质在世界上有着非常大的影响力。日本日用陶瓷业信奉以新取胜,以快取胜,通过不断创新来获得和占领市场。西欧日用陶瓷的主要生产国为英国、德国、法国、西班牙、意大利和葡萄牙等。英国以生产软质瓷见长,现在世界公认的高档瓷种骨质瓷就是由英国发明的。而德国则以生产硬质瓷为主。德国产品质量上乘,他们倡导以质取胜,以工取胜,他们通过生产别人达不到或很难达到的高品质产品来占领高端消费群体。此外,东欧的独联体国家如匈牙利、俄罗斯等也生产部分日用陶瓷。英、德、法、意等是传统日用陶瓷生产大国和强国,但从上世纪末以来,产量越来越少,产业规模及其在世界日用陶瓷业中所占比例持续萎缩。112.2.2国内日用陶瓷市场情况2.2.2.1我国日用陶瓷产能及产量近年来,我国日用陶瓷的生产规模一直雄踞世界首位。目前,我国年产日用陶瓷约361亿件(含陈设艺术陶瓷,下同),约占世界总产量的70%。2010年,我国规模以上企业日用陶瓷产量271.24亿件。全国有20个省区有日用陶瓷的生产。主要产区有广东、湖南、江西、广西和山东。这几个省规模以上企业产量约占全国规模以上企业总产量的86.24%以上。其中湖南88.36忆件,占规模以上企业产量的32.58%;广东48.44忆件,占规模以上企业产量的17.86%;江西40.68忆件,占规模以上企业产量的15.00%;广西37.39忆件,占规模以上企业产量的13.78%;山东19.64忆件,占规模以上企业产量的7.24%。值得一提得是,虽然广东规模以上企业产量位居第二,但按全口径统计,其产量应该超过湖南居全国第一。另外,在广东、湖南、江西、广西和山东这几个省的生产又主要集中在:潮州、大浦、醴陵、景德镇、北流、淄博和临沂等。其中,潮州约占全国总量的五分之一。我国日用陶瓷生产状况已经摆脱了原始的传统生产方法,逐步形成了半机械化、机械化的现代生产格局。但是,其生产格局并没有发生质的变化,依旧是典型的高产量、高能耗、资源高消耗、发展盲目性高、技术含量低的格局。这一格局使一些以传统发展模式为主的大中型陶瓷企业不堪逐渐高涨的能源、原材料和人力成本的重负,难以维持,陆续关停并转。12面对种种日用陶瓷发展的不利因素要合理使用原材料资源,大力开发节能窑炉,如连续间歇式窑炉,开发轻质耐火材料、耐火纤维和节能辐射材料,开发高速小流量烧嘴等新型燃烧器,研究和开发需热式燃烧技术。实现烧成制度的变革,加快低温快烧工艺的研究和应用,开发高品质低温瓷新产品,通过工艺技术的进步做好优质原料的合理配置使用,广泛开展劣质原料的利用和开发,将陶瓷出口从多产量向高品质转变。2.2.2.2我国日用陶瓷市场需求特征旅游业升温、宾馆和餐馆用瓷需求上扬、厚胎瓷(陶炻器)和强化瓷畅销。适应大众生活需要的中档瓷销量最大,品种花色趋向多样化,追求回归自然,返朴归真的格调。高档瓷突现陶瓷产品的文化与科技高度融合特征,花面造型设计新颖、种类丰富、品位时尚高雅、品质一流、功能先进、组配便利多样,满足不同高层次个性化消费者的需求。礼品瓷特别重视产品包装,有的包装价格甚至超过内装礼品瓷价值。艺术陶瓷注重实用化,兼顾艺术性与实用性为普通百姓所喜爱。日用陶瓷需求尚有许多市场还未开发,潜力巨大。2.2.2.3我国日用陶瓷生产面临的问题我国虽是一个陶瓷生产大国,却不是生产强国。产品以中低档为主,附加值较低,在国际市场售价不高,出口均价0.35美元/件,而日、法、德为3.5-7美元/件。陶瓷企业普遍缺乏自主创新能力,生产技术水平仍处于较低的水平。日用陶瓷是高消耗、高能耗、高污染行业,生产过程中消耗大量矿产资源和能源,产生的废气、废水、废渣、粉尘等会对环境造成13严重污染。在一些生产密集度高、经济发达地区,陶瓷行业对空气、水源、土地等环境污染现象尤为严重。每年消耗精选原料800-1000万吨,消耗标煤570万吨,排放1730万吨CO2、SO2等废气。2.3企业发展的内在需要该公司目前有一部分陶瓷生产线烧成设备采用的是燃煤推板窑和燃煤隧道窑技术,现有的燃煤隧道窑设备落后、年产量低、耗能高,严重的制约了企业的生产与能耗水平。为了使用更加清洁的能源,提高产量、降低能耗,公司决定采用净化冷煤气作为公司新的能源。为了改进新工艺、新技术、公司曾派员工到河北唐山、江西黎川、江苏宜兴、山西里社、山东淄博、福建德化等国内同行业多家陶瓷厂参观,调查使用隧道窑净化冷煤气生产日用陶瓷的实际节能效果和利润情况。并将自己的各种砂锅(半成品)运到江苏宜兴及山西等地多次进行试烧。结合公司现有的两条(78m及76m)燃气隧道窑的运行情况和数据统计。在此前提和背景下,该公司决定投资8000万元改建3条燃气隧道窑及配套工程技改项目,对现有工程中的两段路冷煤气站进行充分的利用,提高产值的同时降低企业的能耗水平。14第三章申请专项资金的理由和政策依据3.1申请理由现在,日用陶瓷窑炉绝大多数燃烧清洁的气体燃料,气体燃料种类有天然气、液化石油气、发生炉煤气、焦炉煤气等。根据相关调查,2010年日用陶瓷窑炉燃料消耗322.6万吨标准煤,其中天然气97.1万吨标准煤,占总能耗的30.1%;液化石油气57.4万吨标准煤,占总能耗的17…
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